Unit 1: Parrel twin Screw Extruder
We choose parallel twin screw extruder to extrude the preformed PVC pipe. The extruder is with latest technology, to lower power and ensure capacity, also with good plasticizing effect.
PVC-O Pipe Extrusion line
Our PVC-O pipe extrusion machine can produce PVC-O pipe size range from Ø110 to Ø630mm for PN5 to 25, and Material Class 315 to 500.
PVC-O pipe (biaxially oriented polyvinyl chloride pipe) can be used for water supply, minging, gas supply, etc.
We use one step forming method to produce PVC-O pipe which has advantage of less space, low electricity and labour cost, less material waste.
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PVC-O Pipe Production Line Parameter
| Model | Pipe Range (mm) | Material Class/MRS (max) | Main Motor Power (KW) |
|---|---|---|---|
| PVCO250 | 110-250 | 500 | 45 |
| PVCO450 | 200-450 | 75 | |
| PVCO630 | 250-630 | 110 |
Units of PVC-O Pipe Extrusion Line
Unit 2: Extrusion Die Head
Extrusion die head apply bracket structure, each material flow channel is placed evenly, with chrome plating after heat treatment and mirror polishing.
Unit 3: Vacuum Tank
We use double-chamber structure vacuum tank, to ensure very strong cooling and vacuum function. This design can ensure quick and better forming and cooling of pipe.
Unit 4: Haul-off Unit
Haul off unit provides sufficient traction force to pull pipe stably. According to different pipe sizes and thickness, our company will customize traction speed, number of claws, effective traction length.
Unit 5: Heating Oven
Heating oven is with imported heating elements and temperature sensor. This will ensure PVC pipe to be heated to required temperature accurately.
Unit 6: Biaxial Stretch Forming Machine
Preformed PVC pipe will be biaxially stretched to form PVC-O pipe and achieve the required outer diameter and wall thickness. After stretching, the PVC-O pipe will be cooled.
Unit 7: Haul-off Unit
This haul-off unit will have sufficient traction force to pull preformed PVC pipe through biaxial stretch forming machine to form PVC-O pipe.
Unit 8: Planetary Saw Cutter
This cutter is controlled by Siemens PLC with chamfering function, working together with haul off unit to have precise cutting.
Unit 9: Full Automatic Belling Machine
To make socket at pipe end which is easy for pipe connection. This belling machine is specially designed for PVC-O pipe, whole process is fully automatic.
PVC-O Pipe Making Machine Price (Based on Your Requirements)
We have different model for PVC-O pipe making machine with different capacity to produce different sizes of PVC-O pipes.In addition to the machinery price, it is recommended that you need to know the investment amount of the entire project.
Extrusion Machine
Extrusion machine is most important factor to consider. Because the choice of other component will be based on the extrusion machine. According to your requirement, we will provide you the machinery price with exact machine configuration.
Auxiliary Machinery
Auxiliary machinery are necessary to make extrusion machine working. For example, suitable transformer is required to provide electricity; chiller is needed to provide cooling water; air compressor is necessary to provide compressed air. In addition, mixer, crusher, etc. are used to mix material and recycle scrap material.
Factory Building
According to the machinery information, we will recommend you the space of workshop to install and operate the extrusion machine and its auxiliary machinery. You can calculate the workshop cost based on our information.
Workers
We will give recommendation of number and types of workers required to make extrusion machine running. For example, how many operators and ordinary workers.
Raw Material
We will also recommend the spare raw material you need to prepare. Because it is necessary to have some raw material in stock in order to make extrusion machine continuous running and you can have enough time to purchase additional raw material.
Besides total investment cost, our sales engineer can also provide cost and profit analysis, and show you how many days you need to recover total investment cost.
So you can check the feasibility of the project.
So please contact with our sales engineer to know the exact machinery cost, total investment cost and project feasibility.
PVC-O Pipe Manufacturing Plant Layout
Our company will provide detailed machine layout. We can also plant layout according to your workshop drawing.
Our layout is customized based on different size of PVC-O pipe machine and customer workshop.
Below is important information which we will show in the plant layout according to you workshop drawing:
Transformer Position
According to your workshop drawing, we will arrange extrusion machine based on the original transformer position. Or if you do not have transformer yet, we will recommend suitable transformer position.
Water Tank Position
Water tank is necessary to provide continuous cooling water to the extrusion machine. We will consider the water tank location to make water circulation smoothly between machine and water tank.
Air Compressor
Usually, we recommend to locate air compressor away from the extrusion machine because of the big noise created by the air compressor during its working. We will allocate the good position of air compressor according to your workshop drawing.
Trench
Trench is located beside the extrusion machinery. It has conduit pipe, air pipe , water supply pipe and water drainage pipe inside. You can also choose not to have trench.
Together with plant layout, our company will provide electrical drawing and machine manual.
Application of PVC-O Pipe
Water Supply
Pressure Drainage
Mining Waste Drainage
Agricultural Irrigation
PVC-O Pipe Connection
Pipe Socket
Pipe Fitting
Advantage of PVC O Pipe
- Compared with PVC-U pipe, PVC-O have advantage of higher strength, higher toughness, higher impact resistance, fatigue resistance. Performance of PVC-O pipe under -20℃ is even higher than PVC-U pipe under 20℃.
- Under same pressure class, compared with PVC-U and HDPE pipe, PVC-O pipe wall thickness is much lower, and its material consumption can be reduced by more than 50%.
- Because of the low wall thickness, PVC-O pipe has bigger inner diameter which has more water convey capacity.
- Because of its light weight, PVC-O pipe is more convenient to install and transportation cost is lower than other kinds of plastic pipes.